Heavy-Duty/Oversized Bus Maintenance, Spray Painting & Drying Systems

Spray Paint & Baking Booth Technical Specifications

I. Core Functions & Applications

1. Spray Painting Function

• Provides an enclosed, dust-free environment to minimize particle contamination and ensure uniform coating.

• Purifies air via multi-stage filtration (e.g., top/floor filter mats, activated carbon) to eliminate pollutants.

2. Baking/Drying Function

• Rapid heating (50–80°C) accelerates paint curing, enhancing coating hardness and gloss.

• Compatible with water-based paints, solvent-based paints, and powder coatings.

II. Structure & Components

1. Booth Structure

• Materials: Galvanized steel or rock wool insulation panels (heat-resistant, anti-corrosion).

• Dimensions: Customizable (e.g., length: 10–30 m, width: 4–8 m, height: 4–6 m).

2. Air Supply System

• High-power centrifugal fan with optimized duct design for uniform airflow.

• Top-mounted laminar airflow distribution system (perforated plates or Venturi structure).

3. Filtration System

• Primary filtration: Captures coarse particles.

• Intermediate filtration: Non-woven or fiberglass filter mats.

• Advanced filtration: Activated carbon adsorbs VOCs and hazardous gases.

4. Heating System

• Heat sources: Electric heating, natural gas, diesel, or infrared radiation.

• Temperature control: PID intelligent control (±2°C accuracy).

5. Control System

• PLC or touchscreen interface for programmable spray/bake cycles and temperature curves.

• Safety alarms: Over-temperature, airflow failure, gas leakage.

III. Technical Features

1. High Efficiency & Energy Savings

• Heat recovery systems (e.g., exhaust air recycling) reduce energy consumption.

• Variable-frequency drive (VFD) fans adjust airflow to minimize power usage.

2. Smart Automation

• Multi-stage temperature control profiles for diverse coating materials.

• Remote monitoring and diagnostics (available in premium models).

3. Safety & Environmental Compliance

• Explosion-proof design (for gas/diesel models) with flame detectors and automatic fire suppression.

• Meets emission standards; optional RTO (Regenerative Thermal Oxidizer) for exhaust treatment.

4. Durability

• Anti-corrosion coatings and high-temperature seals ensure a lifespan of 10+ years.

IV. Applications

• Automotive: Full-body painting, truck/bus refinishing.

• Industrial Machinery: Excavators, cranes, agricultural equipment.

• Aerospace: Aircraft component coating.

• Rail Transit: High-speed train/metro carriages.

• Furniture Manufacturing: Large wood/metal furniture baking.

V. Selection Guidelines

1. Workpiece Dimensions: Booth size should exceed maximum workpiece dimensions by ≥20%.

2. Production Capacity: Prioritize models with rapid heating and recovery for continuous operation.

3. Energy Source:

   • Electric: Ideal for eco-sensitive areas with stable power supply.

   • Gas/Diesel: Cost-effective for high-throughput facilities.

VI. Maintenance & Service

1. Routine Cleaning:

   • Weekly filter cleaning; monthly duct inspections.

2. Heating System Checks:

   • Quarterly inspection of burners or electric heating elements.

3. Electrical Safety:

   • Annual calibration of temperature sensors and insulation integrity tests.

4. Safety Valve Testing:

   • Regular pressure relief device checks for gas-powered systems.

Heavy-Duty/Oversized Bus Maintenance, Spray Painting & Drying Systems Images